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Redwood Stainless

Isobaric Canning Master 1-1 | Advanced Beverage Canning System

Isobaric Canning Master 1-1 | Advanced Beverage Canning System

  • High-Precision Filling Valve: Employs a fully electronic valve with an accuracy of ±1.5%, ideal for precise beverage canning.
  • Temperature and Pressure Foaming: Includes a specialized device that activates under high conditions, perfect for securing beverage integrity.
  • Modular Transmission System: Features variable frequency with stepless speed regulation, complemented by an automatic lubrication system for optimal performance and durability.
  • Stable Filling Cylinder: Equipped with a level sensor to maintain consistent liquid levels for reliable beverage canning.
  • Automated Backpressure Management: Automatically controls and displays filling cylinder backpressure on a user-friendly control panel.
  • Intelligent Automatic Operations: Runs on an advanced PLC system, automatically adjusting operations based on real-time bottle tracking and management.
  • Titanium-Plated Seaming Rollers: Long-lasting rollers designed for over a billion cans, ensuring maintenance-free operation.
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Overview

Isobaric Filling System:

  • Precise CO2 Control: Utilizes isobaric filling technology, introducing carbon dioxide at the same pressure as the beer tank during the filling process.
  • Consistent Pressure Maintenance: Ensures even replacement of gas inside the cans, maintaining consistent pressure which reduces CO2 loss and foam formation.
  • Enhanced Product Quality: Achieves a higher alcohol content with a lower oxygen increase, preserving taste and extending shelf life.

Pre-Filling and Sealing Enhancements:

  • Oxygen Displacement: The machine pre-blows CO2 into the cans to fully displace oxygen, significantly reducing oxygen levels.
  • Foaming Device: Installed prior to capping to eliminate air at the top of the can, enhancing the sealing process.
  • Adaptive Capping Mechanism: Equipped with devices for various lid types, facilitating easy switching to adapt to different production needs.

Benefits:

  • Ensure the integrity of each canned beverage with a system designed to minimize oxygen exposure and maintain carbonation.
  • The seamless integration of filling and sealing processes optimizes efficiency and enhances beverage quality.
  • Tailored to support diverse cap types, the system allows for flexible production changes under varying conditions.

Technical

  • Production Capacity: 200-400 cans/hour
  • Working Pressure (MPa): 0.2-0.4 MPa
  • Operating Consumption (kg/h): 800kg/h
  • Number of Filling Valves: 1 head
  • Number of Seaming Heads: 1 head
  • Filling Temperature: 0-4°C
  • Maximum CO2 Content: 5.5g/L
  • Filling Pressure (CO2): 0.15~0.4 MPa
  • Filling Method: Isobaric CO2 replacement
  • Bottle Conveyor Height: 1150~1300mm
  • Liquid Level Control: Electronic flow meter
  • Oxygen Removal Device: Capable of CO2 replacement, high temperature, and high-pressure foaming
  • Compressed Air Consumption: 2 m³/h (at 0.3 MPa)
  • Sterile Air Consumption: 6 m³/h (at 0.4 MPa)
  • Consumption (at 0.6 MPa): 30KG/ton of beer
  • Foaming Water Consumption: 2 L/h
  • Suitable Bottle Type: Cans
  • Cap Size: 202 Easy-Open Lid
  • Cap Feeding Method: Automatic
  • Seaming Head: Up-and-down seaming (Easy-Open Lid)
  • Filling Platform: Hygienic design, easy to clean
  • Bearing Brand: SKF/NSK
  • Seal Brand: STERING
  • Pneumatic Components: CHELIC
  • PLC: Siemens
  • Frequency Converter: Danfoss
  • Relays: Schneider
  • High-Pressure Foaming Pump: Stainless steel centrifugal pump
  • Equipment Dimensions: 900mm (L) x 600mm (W) x 600mm (H)
  • Shipping Weight: 200kg
  • Main Motor Power: 2KW (Variable Frequency Speed Control)
  • Control Voltage: DC 24V
  • Operating Voltage: AC 220V
  • Control Power Cabinet: Stainless steel integrated control cabinet

Manuals

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Reviews

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